Revolutionizing HSS Tool Bit Production: A Safer, Smarter Descaling Solution
In modern manufacturing, efficiency and sustainability are not just goals — they’re competitive necessities. For a company producing 8 lakh HSS tool bits per month, even minor improvements in production yield massive benefits.
One critical area ripe for improvement is descaling — traditionally done with hydrochloric acid. But now, an organic, acid-free alternative is rewriting the rules.
Mega Clean.
The Old Process: Effective, But Expensive and Hazardous
HSS tool bits undergo heat treatment using salt baths to achieve strength. Afterward, they’re descaled in hydrochloric acid through a two-hour, three-stage process:
1. Heated water soak
2. Acid bath for 45–60 minutes
3. Rinse in water
Each 200–250 kg batch consumes time, water, energy — and creates hazardous waste needing costly ETP treatment.
The Challenges with Hydrochloric Acid
The Game Changer: Triple 7 Mega Clean
Triple 7 Mega Clean is an organic, alkaline, acid-free descaling solution that replaces hydrochloric acid without compromising performance. Here’s how it’s transforming operations:
1. Rapid Descaling:
Removes rust, heat scale, and salt deposits in 10 minutes
No heating needed — cuts 90 minutes from each batch cycle
2. Simplified Operations:
Eliminates two-stage washing
Saves energy, water, and operator time
3. Environmentally Friendly:
pH 8.5, fully biodegradable
No need for acid neutralization in ETP
Supports ISO 14001 goals and zero-liquid-discharge initiatives
4. Ready for Automation:
Non-corrosive and non-toxic — ideal for closed-loop filtration and recycling systems
Enables automation, reduces operator contact, improves worker morale
Implementation in Progress
The company has begun integrating Triple 7 Mega Clean into an automated descaling system with filtration and reuse. Early results show:
- Faster turnaround per batch
- Improved safety and working conditions
- Major ETP chemical cost savings
- Lower water and energy footprint
The Road Ahead: Efficiency + Safety + Sustainability
This acid-free descaling shift is more than a process tweak — it’s a strategic move toward a cleaner, smarter, and safer manufacturing setup.
With Mega Clean, manufacturers can:
- Increase daily production capacity
- Improve ESG compliance
- Reduce operating cost
- Build a safer workplace for every operator
Ready to Upgrade Your Descaling Process?
Venlar supplies Mega Clean to manufacturers looking to eliminate acids and reduce treatment costs — without sacrificing quality.
Looking for the ultimate solution for your Black/Burn/Scale Marks challenges?
Contact us today at +91 9082892911 or email go@venlar.in